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Full size DIY Balancing Robot

July 6th, 2014 120 comments

It has been quite a while since my last blog post, but I am finally ready to reveal what I have been working on the last months. Ever since I made my first balancing robot: http://blog.tkjelectronics.dk/2012/03/the-balancing-robot/ and the Balanduino I wanted to build myself a full size version which I would be able to ride just like a regular Segway.

Finally I decided to make one together with a good friend of mine Mads Friis Bornebusch in a course at my university DTU (Danish Technical University/Technical University of Denmark).

Video demonstration

Mechanical construction
The main frame is an aluminium checker plate that is 500x360x7mm which the motors are bolted onto. This width was chosen, so it would be able to go through a normal door opening. The motors used are two MY1020Z 500W, 24V, 12.6Nm brushed DC motors.

I ordered them from Germany, as I needed them right away, but you should be able to get them much cheaper by ordering them directly from China.

Below is an image of the aluminium checker plate after we have drilled the holes for the 8mm steel bolts. Note that these are countersunk, so they are flush with the surface. I would recommend using lock nuts to ensure that the bolts will stay in place – you can also use Loctite instead.

Aluminium checker plate - ready to mount the motors

Aluminium checker plate – ready to mount the motors

Motor with hub

Motor with hub



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